What is Power Factor Correction?

Most loads on an electrical distribution system fall into one of three categories; resistive, inductive or capacitive. In your own plant, the most common is likely to be inductive. Typical examples of this include transformers, fluorescent lighting and AC induction motors. Most inductive loads use a conductive coil winding to produce an electromagnetic field, allowing the motor to function.

All inductive loads require two kinds of power to operate:

  • Active power (kwatts) - to produce the motive force
  • Reactive power (kvar) - to energise the magnetic field

The operating power from the distribution system is composed of both active (working) and reactive (non-working) elements. The active power does useful work in driving the motor whereas the reactive power only provides the magnetic field.
The bad news is that you are charged for both!


 

 

   Active Power
   Reactive Power
   Available Active Power


 

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As the power factor drops the system becomes less efficient. A drop from 1.0 to 0.9 results in 15% more current being required for the same load.

A power factor of 0.7 requires approximately 43% more current; and a power factor of 0.5 requires approximately 100% (twice as much) to handle the same load.


The objective, therefore, should be to reduce the reactive power drawn from the supply by improving the power factor.

If an AC motor were 100% efficient it would consume only active power but, since most motors are only 75% to 80% efficient, they operate at a low power factor. This means poor energy and cost efficiency because the Regional Electricity Companies charge you at penalty rates for a poor power factor.

By installing capacitors to improve your power factor you could SAVE MONEY on your electricity bill.

Additional potential benefits include:

  • Reduction of heating losses in transformers and distribution equipment
  • Longer plant life
  • Stabilised voltage levels
  • Increase in capacity of your existing system and equipment
  • Improved profitability

What do I have to do to save money?

Simply contact our Birmingham office and we will arrange for an engineer to call who will be able to advise you of the savings you can achieve which could be as much as 20% of your current electricity bill.

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Do you need to take action if you already have capacitors?

Modern capacitors are made of metallised polypropylene film. If they develop a fault, then instead of the whole capacitor failing, only a small section of the metallisation burns away, leaving the capacitor working at a slightly lower output. Over the years, your capacitors could have lost so much output that you could be paying the penalty for a poor power factor.

Do you have a problem with harmonics?

If you have .....

  • Nuisance tripping of circuit breakers or fuses blowing
  • Erroneous operation of control system equipment
  • Electronic communication interference
  • Excessive heating and failure of transformers, motors, capacitors, fluorescent lighting ballasts etc.
  • Excessive neutral current

.... you could have a harmonic problem.

Our engineers will be pleased to check this for you.


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Quotations Telephone:

08700 507 545 (option 1)

Quotations Facsimile:

08700 507 520
 E-mail: Quotations

Orders & Projects Telephone:

08700 507 545 (option 2 or 3)

Orders & Projects Facsimile:

08700 857 603
 E-mail: Orders & Projects

Address:

Eaton MEM, Reddings Lane,
Birmingham B11 3EZ - United Kingdom
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